This is the second of my talks in the USA. It focuses a bit more on construction and some of the methods that can be used to keep a boat light and simple, but very strong and stiff.
It also discusses how there is a “creep” in boatbuilding and design that increases the weight of boats way over what is really needed for a strong structure.
Gluing Endgrain Gluing timber end grain with epoxySee drawing of endgrain right.. The basic problem is that end grain is highly absorbent so it can steal the resin from the join leaving insufficient for good bonding. The trick … is to feed the end grain some mixed resin before the glue mix is put on read more →
There was the suggestion that very coarse sandpaper was the best to use on a timber surface to ensure good bonding when gluing or fiberglassing the surface. This is not recommended – the following explains why. There was the suggestion that very coarse sandpaper was the best to use on a timber surface to ensure read more →
This is a problem most of use come up against at least once. However it is unlikely to happen a second time. Richard wrote to me asking why his epoxy was still soft 3 days later. He suggested it might be because of one of: 1. The immediate guess is that it’s been too cold read more → There are a number of labour and materials saving techniques that are applicable when using epoxy. Contents of this section Wet-on-Wet Coating and Dewaxing Cured Epoxy. Building strong lightweight boats – a note on the use of epoxy One Hit coating and gluing Wet-on-Wet Coating and Dewaxing Cured Epoxy. As epoxy cures some of the read more → If ply sheets are precoated it saves lots of time. It is easier to coat areas on the flat Gravity works with you to keep the coated surface level so there can be no runs. It is easier to get an even distribution of epoxy on the surface There is much less chance of missing read more →
Fiberglassing larger areas is done differently from small. Large areas require that the glass be draped dry over the surface then the epoxy is applied over the glass and worked through the surface. The example here is glassing a centreboard but the principle is the same for much bigger areas like the bottoms, sides and read more →
Where a seam has to be glassed and it is difficult to make the glass sit flat because of a complex curve then a double bias tape is used. It is also useful for complex 3D curves like the tips of centreboards and rudders. Commercial double bias tapes can be bought but you can make read more →
This is the normal method for fibreglassing small areas – typically using fibreglass tape to hull seams. Here I document the process of coating the hull and glasstaping the chines in one hit. Integration of different steps in this way is one of the major efficiencies of modern epoxy boatbuilding. However if simply glass taping read more → Most quality boatbuilding epoxy manufacturers have a structural boatbuilding product. They normally are “high solids” boatbuilding epoxies that have uneven resin to hardener ratios (2:1, 3:1, 4:1 or 5:1) which you have to add powder to make a glue or filleting mix The same companies often produce pregelled products that are mixed in a 1:1 read more →
One of the great leaps forward available to us when using epoxy is being able to eliminate fastenings (screws,nails, bolts etc) from the structure. Many builders now only use fasteners to temporarily hold things together while the glue sets up.The temporary fasteners are removed and can be re-used many times. Eliminating fastenings also speeds up read more → Yep, Just spent a good three hours whipping up another 14 pages for my website. Mostly additions to my epoxy, boatbuilding and boat design FAQ Topics covered are: Efficient Restoration an older racing boat/sailing dinghy Are 1 to 1 (1:1) Epoxys any good for boatbuilding A lightbox to keep epoxy warm so it spreads easily read more →
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